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Used Volvo EC480 High-Capacity Large Excavator

    Used Volvo EC480 High-Capacity Large Excavator

    Used Volvo EC480 High-Capacity Large Excavator is a robust 48-ton class hydraulic crawler excavator designed for heavy-duty construction and mining operations. Powered by the reliable Volvo D16 engine and advanced hydraulic system, it delivers exceptional digging force, high lifting capacity, and smooth operation while maintaining fuel efficiency. With a reinforced undercarriage, durable boom and arm, and an ergonomic operator cab, the EC480 ensures long-term reliability and operator comfort. Ideal for large-scale earthmoving, quarrying, infrastructure, and material handling projects, this use...
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Used Volvo EC480 High-Capacity Large Excavator

1. Product Overview

The Used Volvo EC480 High-Capacity Large Excavator is a 48-ton class hydraulic crawler excavator designed to deliver maximum performance in heavy-duty construction, mining, and infrastructure projects. Renowned for its durability, high lifting capacity, and advanced hydraulics, the EC480 provides contractors with a reliable, cost-effective solution for large-scale earthmoving tasks.

Volvo’s commitment to innovative engineering and operator safety ensures that even a used EC480 maintains exceptional performance, fuel efficiency, and comfort. This excavator is ideal for high-volume excavation, foundation work, material handling, and quarry operations.


2. Key Specifications

SpecificationDetails
Operating Weight48,000 – 50,000 kg
Engine ModelVolvo D16 Engine
Rated Power336 kW (450 hp)
Bucket Capacity1.5 – 3.5 m³
Maximum Digging Depth7,700 mm
Maximum Reach12,500 mm
Swing Speed9.0 rpm
Travel Speed3.5 – 5.7 km/h
Fuel Tank Capacity700 liters
TypeCrawler / Tracked Hydraulic Excavator

These specifications may vary depending on optional configurations, attachments, and regional requirements.


3. Design Philosophy and Highlights

3.1. High-Capacity Performance

The Volvo EC480 is engineered to handle heavy-duty excavation and lifting tasks with ease. Its robust undercarriage, reinforced boom, and high-capacity bucket allow for efficient operation in demanding environments.

3.2. Advanced Hydraulic System

Equipped with Volvo’s load-sensing hydraulic system, the EC480 ensures smooth coordination of boom, arm, and bucket movements. Key benefits include:

  • Fast cycle times even under full load

  • Precise control for fine grading and material handling

  • Reduced hydraulic wear and lower operating costs

3.3. Operator Comfort and Safety

The EC480 cab is designed to maximize operator comfort and efficiency:

  • Fully adjustable suspension seat

  • Low vibration and noise levels

  • Large windows and optimal visibility

  • Color monitor displaying diagnostic information

3.4. Durability and Structural Integrity

  • Reinforced steel mainframe and undercarriage for extended service life

  • Heavy-duty tracks for challenging terrain

  • High-strength boom and arm designed to withstand intense stress

3.5. Eco-Friendly Design

Even in used condition, the EC480 maintains fuel efficiency and reduced emissions through Volvo’s advanced engine management and hydraulic systems, aligning with Stage II/III/IV emission standards.


Used Volvo EC480 High-Capacity Large Excavator


4. Maintenance Methods

Proper maintenance is critical to ensure the longevity and reliability of a used Volvo EC480.

4.1. Daily Maintenance

  • Inspect hydraulic hoses and fittings for leaks

  • Check engine oil, coolant, and hydraulic fluid levels

  • Grease all pivot points and pins

  • Conduct visual inspection of undercarriage and tracks

4.2. Weekly Maintenance

  • Inspect air filters and replace if necessary

  • Check track tension and adjust as required

  • Inspect bucket teeth and wear plates

  • Test safety devices and alarms

4.3. Monthly and Periodic Maintenance

IntervalMaintenance Task
Every 250 hoursReplace engine oil and oil filters
Every 500 hoursReplace hydraulic filters, inspect hoses
Every 1000 hoursInspect swing and travel motors, valve clearance check
Every 2000 hoursReplace coolant, inspect pumps, lubricate swing bearing
AnnuallyFull machine inspection, undercarriage assessment, hydraulic performance test

4.4. Cleaning Best Practices

  • Use a pressure washer for exterior cleaning, avoiding electrical components

  • Clean undercarriage to prevent mud accumulation and wear

  • Keep cab interior clean for operator comfort and hygiene

4.5. Parts Replacement

  • Always use genuine Volvo parts for replacements to ensure safety and performance

  • Maintain maintenance logs for all repairs and part replacements


5. Application Areas

The EC480 is a versatile machine used across various heavy-duty sectors:

5.1. Construction

  • Large-scale earthmoving and site preparation

  • Road and highway foundation excavation

  • Trench digging for utilities

5.2. Mining and Quarrying

  • Material extraction and loading

  • Rock and stone handling

  • Stockpiling aggregates

5.3. Infrastructure Projects

  • Bridge foundation excavation

  • Port and harbor dredging

  • Large civil engineering projects

5.4. Material Handling

  • Loading heavy materials into trucks or conveyors

  • Assisting in demolition and recycling operations


6. Usage Guidelines

6.1. Pre-Operation Checklist

  • Inspect machine for visible damage or leaks

  • Check fluid levels, track tension, and lubrication

  • Ensure attachments are properly mounted

  • Confirm safety devices are operational

6.2. Safe Operation Practices

  • Operate within rated capacity limits

  • Avoid sudden movements when lifting heavy loads

  • Be cautious near trenches, slopes, or soft ground

  • Maintain a safe distance from nearby personnel and machinery

6.3. Shutdown Procedures

  • Lower bucket and boom to the ground

  • Idle engine for 3–5 minutes to cool turbocharger

  • Turn off engine, remove key, and secure machine


7. Maintenance Cycle Recommendations

A structured maintenance cycle is essential for long-term performance:

CycleTask
DailyCheck fluids, grease pivot points, inspect undercarriage
WeeklyAir filter inspection, track adjustment, check bucket teeth
250 hoursReplace engine oil and filters
500 hoursReplace hydraulic filters, inspect hoses and connectors
1000 hoursCheck swing and travel motors, valve clearance adjustment
2000 hoursCoolant replacement, pump inspection, swing bearing lubrication
AnnualFull inspection, structural checks, hydraulic performance evaluation

Following these cycles ensures reduced downtime, lower repair costs, and extended machine life.


8. Advantages of the Used Volvo EC480

8.1. Cost-Effective Performance

Purchasing a used EC480 allows contractors to acquire high-capacity heavy machinery at a fraction of the cost of new models.

8.2. Proven Reliability

Volvo’s robust engineering ensures that even pre-owned machines perform consistently across demanding applications.

8.3. Fuel Efficiency

Advanced hydraulic and engine systems reduce fuel consumption while maintaining high output.

8.4. Operator Comfort

Ergonomic cab design and intuitive controls minimize operator fatigue during long shifts.

8.5. Versatility

The EC480 supports multiple attachments for digging, lifting, material handling, and demolition tasks.


9. Common Issues and Troubleshooting

Even well-maintained used machines can face occasional issues. Key problems and solutions include:

IssueCauseSolution
Hydraulic sluggishnessLow fluid, air in systemRefill oil, bleed system
Engine overheatingBlocked radiator, low coolantClean radiator, refill coolant
Excessive smokeDirty filter, injector issuesReplace air filter, clean injectors
Track wear or misalignmentUneven ground, insufficient tensionAdjust track tension, inspect rollers
Electrical problemsLoose wiring, battery issuesTighten connections, test/replace battery

Professional inspection by Volvo-certified technicians is recommended for persistent issues.


10. Conclusion

The Used Volvo EC480 High-Capacity Large Excavator is a robust, versatile, and cost-effective solution for contractors seeking reliable performance and high productivity. Its advanced hydraulics, reinforced structure, and operator-friendly design make it ideal for construction, mining, infrastructure, and material handling applications.

By adhering to proper maintenance methods, cleaning procedures, and usage guidelines, a used EC480 can provide long-lasting, efficient, and safe operation, making it a valuable asset in any heavy-duty machinery fleet.

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